Xinda Skw Co-Kneader for Functional Master Batch Extruder

• Customization: Available
• After-sales Service: Installation
• Warranty: 12 Months
• Model NO.: SKW-105
• Raw Material: Mixing
• Screw: Single-Screw
• Inverter: Inverter
• Electromagnetic Heater: Electromagnetic Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE, ISO9001:2008, QS
• Condition: New
• Capacity: 800-1500kg/H
• Applications: All Kinds of Polymer Mixing
• Electric Brands: Siemens
• Control: PLC + Touch Screen
• Extruder Weight: 10000kg
• Transport Package: Pallet and Wooden Box
• Trademark: XINDA
• Origin: China
• HS Code: 84772010
• Production Capacity: 200sets/Year

Product Description

 

SKW XINDA Type Cascade Four Flights Co-Kneader Compound Extruder for Carbon black Master batch

The XINDA SKW Four flights compouding system,each spiral is broken by four gaps per revolution to locate the kneading flights,Four rows of kneading pins,which are individually inserted in the barrel per 90 degree,are intermeshed with these flights,With the same L/D ratio, it achieves more mixing,but less friction heat.The reciprocating wobble-box synchronizes the shaft rotation and oscillation so that each revolution of the screw is accompanied by one full stroke forward and backwards.This ensures optimal distributive and dispersive mixing with minimal energy consumption.
 

Advantages of the XINDA Co-kneader

The Co-Kneader, a mild-shear rotating and reciprocating single-screw extruder, is designed for shear and temperature sensitive compounds. The flights on the screw are interrupted and interqct with three rows of stationarv kneadina pins located in the barrel wall. The interaction between the moving flights and the stationary pins provide dispersive and distributive mixing simultaneously. Axially opened split barrel guarantees ease of cleaning. Those splined, segmented screw elements and pins can be changed easily according to different processing techniques. In addition, some pins are hollow inside, thermocouples can be inserted to get the accu- rate temperature of the materials inside the barrels, so as to liquid additives injection. Different from other extruders, the kneading process is achieved radially and axially at the same time. All in all, Co-Kneader has outstanding kneading, mixing efficiency and high degree of self-wiping. It is the most suitable for compounding purposes.

Plastic Extruder carbon black Master batch Compounding Line Making Granules With Gravimetric System

Four-flight Compounding System(SKW type) Based on 3-fight compounding design, XINDA develops latest new technology with 4 fights. The XINDA SKW Kneader each spiralis broken by four gaps per revolution to locate the kneading fights. Four rowsofkneading pins, which are individually inserted in the barrel per 90 degree, are intermeshed with theseflights. With the same L/D ratio, it achieves more mixing, but less friction heat. The reciprocating wobble-box synchronizes the shaft rotation and oscillation so that each revolution of the screw is accompaniedby one full stroke forward and backwards. This ensures optimal distributive and dispersive mixing withminimal energy consumption.

 

Advantage of the compounding system:

--Lower energy input, lower melt temperatures
--Extremely homogeneous mixing, no shear spikes, equal treatment of polymer matrix
--High degree of self-wiping and have no dead spot
--Dispersive mixing without destroying delicate fllers
--High volumetric loadings of fllers and additives
--Efficient blending of liquid components
--Broad application for compounding without changing hardware
--Axially opened split barrel guarantees ease of cleaning and fast maintenance
--Replacement parts, such as screws, barrel lining and pins can be changed individually

Feature for SKW Co-kneader:High speed,Bigger capacity,Better mixing,Lower energy consumption

 

Masterbatches:

 --High concentrated color MB

--Black and white MB

--High loaded filler MB

 --PET/PP/PA fiber MB
--Metal injection molding


 

Model	SKW-85	SKW-105	SKW-125
Screw Diameter	85	105	105
Length Diameter Ratio	15-22	15-22	15-22
Max.Screw Speed	600	600	600
Main Motor Power	110-160	200-280	350-450
Second-stage screw diameter	150	180	220
Second-stage L/D	7	7	7
Max.Screw Speed	60	60	60
Second-stage motor power	50	75	110

Reference output(KG/H)	SKW-85	SKW-105	SKW-125
HFFR cable compounds	200-400	500-800	800-1500
Black sheathing	200-400	500-800	800-1500
Semi-conductive insulating compounds	200-400	500-800	800-1500
Silance XLPE Cable Compounds	200-400	500-800	800-1500
High concentrated color MB	150-350	400-700	700-1200
Carbon Black MB	150-350	400-700	700-1200
High Loaded Filler MB	200-400	600-1000	900-1600
Fiber MB	150-350	400-700	700-1200

Details Images